Big Green Egg Firebox Cracked – Should I Replace It?

If you own a Big Green Egg, chances are you’re familiar with the occasional crack that can appear in the firebox. While it’s not a common occurrence, it can happen, and it’s important to know what to do if it does.

Every product is independently reviewed and selected by our editors. If you buy something through our links, we may earn an affiliate commission at no extra cost to you.

A cracked firebox is one of the most common problems that many Big Green Egg users face, but it’s also one of the easiest to fix. With a little time and effort, you can have your grill back up and running in no time.

Keep reading to learn everything you need to know about fixing a cracked firebox on your Big Green Egg grill.

Big Green Egg Firebox Cracked – What Should You Do

If you notice a crack in your firebox, the first thing you should do is stop using the grill immediately. If you continue to use it, the crack will only get worse and could eventually lead to the firebox breaking completely.

Now determine the main damage of the grill. If the crack in the grill is small, you can fix it yourself. But if there is a major problem or the crack is big then it would be wise decision to replace it.

Replacing the firebox is a fairly straightforward process, but it’s important to follow the instructions carefully. If you’re not comfortable doing it yourself, you can always take it to a professional.

Big Green Egg Firebox Replacement

If you find that your firebox has a major issue or is badly cracked, repairing it is not a very wise decision. In this case, you need to replace the Big Green Egg firebox.

So, if you are looking for a good replacement for your firebox, you can check out our mentioned replacements.

Product NameCompatible withPrice
Firebox OneBig Green Egg XLCheck on Amazon
Firebox TwoBig Green Egg LargeCheck on Amazon

Repairing Vs Replacing Cracked Firebox – Which Should You Go For

When you have a cracked firebox, you have two choices – repair or replace. But which option is better for you? It depends on a few factors. Let’s take a look at both options so you can make an informed decision.

You can repair your firebox if the crack is not located in a critical structural area of the firebox. On the other hand, if you see there is big crack on the firebox then you should replace it. 

Now the question is which option you should go for. When deciding whether to repair or replace your cracked firebox, you need to consider the following factors:

  • Size: The crack size plays a big impact on a firebox. By determining the crack size, you should take the next step.
  • Location of the Crack: If the crack is located in a critical structural area, then replacement is probably your best option.
  • Cost: Repair is usually less expensive than replacement.
  • Time: Repair can usually be done in a few hours. Replacement can take days or even weeks.
  • Inconvenience: Repair is usually less disruptive than replacement.

If you’re still not sure which option is best for you, then you should consult with a professional. They will be able to inspect your firebox and give you expert advice on which option is best for you. Whichever option you choose, make sure that you hire a professional to do the job. 

Is Replacing Firebox Worth The Cost?

While the Big Green Egg Company does offer a replacement firebox for those who need it, the cost can be quite high. So, is replacing the firebox worth the cost?

Here are a few things to consider:

  1. The firebox is the most important part of the grill

The firebox is where the charcoal is housed and where the flames come from. Without a functioning firebox, your Big Green Egg will be rendered useless. So, if your firebox is damaged, it is definitely worth replacing.

  1. A new firebox can extend the life of your grill

If your firebox is starting to show signs of wear and tear, replacing it with a new one can actually help to extend the overall life of your grill. 

A new firebox will be free of any cracks or damage, which means it will be better able to withstand the high temperatures needed for grilling.

  1. You can save money in the long run

While the upfront cost of a new firebox may be high, it is important to consider the long-term costs associated with not replacing a damaged firebox. 

If you don’t replace the firebox and something happens to your grill as a result (e.g., the charcoal falls out and starts a fire), you could end up spending much more money in the long run.

So, is replacing the firebox on your Big Green Egg worth the cost? Ultimately, this is a decision that you will need to make based on your own individual circumstances. However, in most cases, it is probably worth the investment to ensure that your grill lasts for many years to come.

Can You Use A Cracked Firebox Big Green Egg?

Yes, you can use a cracked firebox on a Big Green Egg, but it is not recommended. A cracked firebox can cause the Egg to overheat and damage the ceramic. If you have a cracked firebox, it is best to replace it with a new one.

Can I Use Big Green Egg Without Firebox?

No, the Big Green Egg cannot be used without the firebox. The firebox is necessary to contain the fire and ensure proper airflow for cooking. Without the firebox, the Big Green Egg would not be able to properly function, and would be a safety hazard.

Why Do Big Green Egg Firebox Crack?

The Big Green Egg’s firebox is made of ceramic, which is a very fragile material. Over time, the firebox can develop cracks from the heat of the fire inside. Also, using regular charcoal on big green egg cause cracks and it is one of the main reason of burning hotter and can be a safety hazard.

Can You Repair A Crack In A Big Green Egg?

There is no one-size-fits-all answer to this question, as the best way to repair a crack in a Big Green Egg may vary depending on the size and severity of the crack. 

However, some methods for repairing cracks in Big Green Eggs include using a patch kit, sealing the crack with high-temperature silicone, or welding the crack closed.

How To Repair Cracked Big Green Egg Firebox 

If you have a slightly cracked firebox, you will need to repair it. The following is a step-by-step guide on how to fix a cracked big green egg firebox.

  1. Remove the firebox from the Big Green Egg. This can be done by removing the screws that hold it in place.
  2. Once the firebox is removed, take a look at the damage. 
  3. Use metal epoxy to fill in any cracks.
  4. Let the epoxy dry 
  5. Replace the screws and tighten them down.

If you use it too much or if you do not take care of it, the firebox can crack. If this happens, you will need to replace it. Luckily, this is not a difficult task. With a little time and effort, you can have your Big Green Egg back up and running in no time.

What Do I Do With A Cracked Big Green Egg?

If you have a cracked Big Green Egg fire box, there are a few things you can do. First, you can try to repair the egg yourself. This is generally not recommended, as it can be difficult to get a good seal. 

If you do choose to try to repair the egg, be sure to use high-quality epoxy and follow the instructions carefully.

If the crack is too big or the egg is otherwise damaged, you can contact Big Green Egg for a replacement. Be sure to have your proof of purchase and serial number handy when you call.

Finally, you can recycle the egg. Big Green Egg has a recycling program for damaged eggs. You can find more information on their website.

Will Big Green Egg Firebox Crack In Rain?

If you live in an area with a wet climate, you may be wondering if your Big Green Egg firebox will crack in the rain or not. 

The good news is that the firebox is made from a heat-resistant material that can withstand high temperatures and moisture. This features will ensure that the firebox won’t crack in rain.

However, it is important to keep the firebox dry when not in use to prevent rusting. If you do notice any cracks or damage to the firebox, it is best to contact a Big Green Egg dealer or service center for replacement parts.

While the firebox is designed to withstand the elements, it is still important to take care of it. Make sure to clean BGE mold regularly and keep it covered when not in use. With proper care, your Big Green Egg firebox will last for many years.

How To Check Big Green Egg Firebox Dimensions

The firebox is the area where the charcoal is placed. It is important to make sure that the firebox is the correct size for your Big Green Egg.

To check the firebox dimensions of a Big Green Egg, you will need to measure the inside width and depth of the firebox. 

The width will be the measurement from side to side, and the depth will be the measurement from front to back. 

If you want to get an accurate measurement, you will need to remove the grate and any other accessories that are inside the firebox. Once you have removed these items, you can use a tape measure to get the width and depth.

Final Thought

If you’ve enjoyed using your Big Green Egg for cooking, but have noticed that the firebox has begun to crack, don’t despair. There are a few things that you can do to repair the firebox and extend the life of your beloved cooker.